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As industrial automation continues to deepen, the automatic screw locking machine, as a key piece of equipment on the production line, is gradually transforming the face of manufacturing. It can automatically complete a series of actions such as screw feeding, positioning, locking, and detection, significantly improving production efficiency while ensuring consistent product quality. In this article, we will explore the technical principles, application areas, and the industry changes brought about by automatic screw locking machines.

An automatic screw locking machine is mainly composed of four major parts: the screw feeding system, the tightening module, the locking execution system, and the control system. The feeding system is responsible for the automatic delivery of screws, the tightening module works with the tightening tool and the robot to ensure precise alignment of the screw with the threaded hole, the locking execution system completes the screw tightening action, and the control system coordinates and monitors the entire process.

Danikor Automatic Screw Driving Process

The application range of automatic screw locking machines is very broad, covering almost all manufacturing industries that require screw connections. In the electronics manufacturing industry, automatic screw locking machines are widely used in the assembly lines of mobile phones, computers, home appliances, and other products. They can accurately and quickly complete screw tightening, greatly improving production efficiency. The automotive manufacturing industry is also one of the important application areas for automatic screw locking machines—from engine assembly to body assembly, a large number of screw connections are required. In addition, fields such as machinery manufacturing, aerospace, and precision instruments also rely heavily on the support of automatic screw locking machines.

The widespread application of automatic screw locking machines not only improves production efficiency and reduces labor intensity, but also significantly enhances product reliability and durability by ensuring consistent connection quality. At the same time, its application has also promoted the optimization of production processes, enabling production lines to achieve a higher degree of automation and intelligence. For example, Danikor adopts the "One Core, Two Positions, Three Controls" method:

• One Core refers to the connection of screw operation and the integration of the application solution with the assembly line, which is the key to ensuring stable and efficient operation of automated assembly.

• Two Positions refer to applications in either automatic or manual workstations.

• Three Controls refer to the tightening module, automatic screw feeding, and intelligent control system, all working together to provide dynamic tracking solutions for automated assembly.

This dynamic tracking not only represents Danikor’s commitment to keeping up with automation development and continuous technological innovation, but also reflects the real-time control and dynamic tracking of the entire assembly process during the application of Danikor’s products, providing reliable solutions for automated assembly and eliminating worries.

Among them, the master control system can be called the "central brain" of the automatic screw locking machine. It integrates the control of the screw feeder, module, and tightening tool, and through closed-loop logic control, enables automatic system cycling. With simple interaction from the customer, the entire process from feeding to tightening can be completed automatically, reducing client-side interaction and significantly improving the stability and on-site user experience of the automatic screw locking machine.